Brazed & Welded Assemblies of a Scepter Flare Flame Rod for the Oil & Gas Industry
Oil and Gas
INTA Technologies has a strong foundation in the research and development of many technologies used in ceramic metallization and brazing applications. Our expertise in manufacturing engineering and materials sciences combine to foster innovation and contribute to the success of each of our customers.
The flame rod pictured here was designed for use in an ignition system. Our project team met with the customer and together we co-engineered this part to not only perform reliably in the harsh conditions of an oil and gas industry application, but to also streamline its manufacture.
Materials of construction included stainless steel, notoriously difficult to machine exotic nickel alloys, as well as ceramic. After machining the components, we applied a lead-free glaze to the ceramic and executed an active metal brazing process, which eliminates the need for heat treating and plating of the metallized component. Precision TIG and laser welding completed the assembly. Throughout the process, we maintained precise ±.001" tolerances required. Furth validation was provided with helium leak testing.
INTA continues to supply these components at the rate of 500-1,000 units per year. Our streamlined manufacturing and contribution to the design engineering enabled us to form a strong bond with this customer, and our valued partnership is a key to ongoing success for us both. To learn more about this product or the processes used to manufacture it see the table below or contact us directly.
Highlights of this Brazing and Welding Project:
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||This flame rod is used on a flame rod ignition system.6 inch long outer diameter lead free glazed with both ends being metallized and plated for hermetic furnace brazing of metal flanges.
High Temp Lead Free Glazing
|Equipment Used to Manufacture Part
||Vacuum and Air furnaces.
|Overall Part Dimensions
||OD: Ø 1/2"
Insulated Cable Length: 6'
||Stainless, Kovar, Invar, Ceramics
|In process testing/inspection performed
||Helium Leak Tested, dimensional Inspection, Visual Inspection
|Industry for Use
||Oil & Gas
||500 - 1,000 units per year
||8 - 10 weeks ARO
||Customer Specifications, CAD Drawing
||Scepter Flare Flame Rod