INTA Machining 2233 Calle del Mundo, Santa Clara, CA 95054 || Tel: 408-748-9955 || Fax: 408-727-3027

 

 

CNC Machining

 

 

 

Table of Contents

 

 

 

 

 

What does CNC stand for?

Computer numeric control. This is a manufacturing technique using large automated equipment to form components to print.

 

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Can INTA machine very difficult and complex parts?

Yes, INTA has very sophisticated equipment including a 7-axis Ganesh with auto-feeder. Other equipment includes Haas horizontal CNC centers, an Okuma vertical lathe and much, much more. INTA does not offer in-house EDM or welding instead outsourcing those operations along with black oxide and some other types of finishes including anodize. INTA also makes simple parts for low prices. Most of our work is custom and we will need engineering drawings to manufacture the necessary component or assembly. INTA Machining works with INTA Technologies to offer turn-key solutions and one-stop-shopping for customer seeking brazed assemblies, kits, plated parts and more.

 

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How about pricing? Is INTA competitive?

INTA uses only high quality materials and believes in fair pay and benefits for employees but due to the long history, supplier agreements, high level of automation, superior management and planning, INTA is able to be very competitive and offer low priced solutions for many customers. INTA does specialize in high-end machining but also offers high volume, low priced runs.

 

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Where is INTA Machining located?

2233 Calle del Mundo

Santa Clara, CA 95054

 

Click here to see map

 

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What is the relationship between INTA Technologies & INTA Machining?

INTA Technologies Corporation owns and operates INTA Machining.

 

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Who do I contact regarding an INTA Machining quote or RFQ?

Blake Kneedler, Estimator

408-748-9955 x113

408-727-3027 fax

bkneedler@intatech.com

 

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How fast can INTA make parts?

Typical lead time is at least two weeks. Four weeks is not unusual.

 

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What kind of tolerances can INTA hold?

In general, +/- .0005”, +/- .5 deg

 

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Can we visit INTA’s facilities?

Yes, we encourage visitors. Contact Blake Kneedler, Manufacturing Engineer 408-748-9955 x113 or bkneedler@intatech.com to arrange a visit.

 

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What type of cutting fluids are sustainable and considered green alternatives?

On type of sustainable or environmentally friendly cutting fluid is the type based on vegetable oil. Cut-Max V500 from Houghton International is a popular brand.

 

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Are there any advantages to using green cutting fluids?

Yes, some types of green cutting fluids have lower flash points than mineral oils which means that the need for costly CO2 fire blanket equipment may be reduced. Lower viscosity translates into extended tool life.

 

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Do sustainable cutting fluids contain mineral oils or chlorinated additives?

No, mineral oils or chlorinated additives are not contained most green cutting fluids.

 

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How do green cutting fluids compare to conventional cutting fluids?

Green cutting fluids help companies comply with environmental guidelines. Some vegetable oils maintain fluid longer and reduce dragout on swarf. Green cutting fluids can be more expensive. Also see the previous three questions.

 

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What materials are machined by INTA?

Partial list:

Copper

Steel

Copper tungsten

Graphite

Aluminum

Ceramic

Plastic

Molybdenum

Titanium

Zirconia

Kovar

Quartz

MACOR

Inconel

Alloys

 

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What industry is most critical to INTA Machining?

INTA Machining serves many industries and is not captive to a single industry. Industries served include: aerospace, medical, defense, light, sound, aviation, electronics, semiconductor, energy and analytical instruments.

 

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What about the INTA management team?

Here is a partial list of INTA Machining’s management team and key technical staff:

 

Dr. James Lynch, General Manager

Oversee organization

 

George Baltazar, Quality Manager

Inspection, ISO

 

Charles Pilon, Operations Manager

Production

 

Blake Kneedler, Estimator

Design review, sales

 

Mina Doshi, CFO

Accounting, payroll

 

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What is ASME B5.54?

ASME B5.54 is a machine tool body diagonal displacement measurement standard.

 

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What is ISO 230-6?

Similar to ASME B5.54, ISO 230-6 is also a common machine tool body diagonal displacement measurement standard.

 

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What kind of parts does INTA Machining manufacture?

Many kinds of components are manufactured by INTA Machining. Most of the items are custom made-to-order items. Many of the items are used in industries such as semiconductor processing, manufacturing, chemical treatment, aerospace, optics, lasers and more. We specialize in CuW, copper, aluminum and stainless steel.

 

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Does INTA Machining make custom parts to print?

Yes, INTA commonly makes custom-order parts.

 

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Does INTA work on prototypes?

Yes, prototype to production and anything in between.

 

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Does INTA machine plastic?

Yes, INTA Machining manufactures plastic components but does not offer any type of injection molding in-house.

 

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Can INTA Machining handle large production runs?

Yes, INTA welcomes large production orders.

 

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Is INTA Machining NADCAP certified?

INTA Machining is not currently NADCAP certified but plans to achieve the milestone in the future.

 

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Is INTA ISO certified?

Yes, ISO 9001:2008 certified. NSAI is our registrar.

 

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Does INTA Machining use CMM’s?

Yes, INTA Machining uses tools such as CMM’s to inspect critical dimensions.

 

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Does INTA Machining use optical comparitors for inspection?

Yes.

 

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What do I need to know about cutting tool angles?

Proper engineering of the three main features of the cutting tool provide force for the cutting edge and also allows chips and coolant to flow easily away from the work area. The three main angles are: Rake, approach or lead and clearance.

 

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What is pitch?

Pitch, or pitch of a thread, is the distance between threads. In the English system, the pitch is the reciprocal of the threads per inch.

 

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How do I calculate the minor diameter on a threaded part?

UN Minor diameter = UN Major diameter – 2 x 0.65 x pitch

The formula is valid for UN threads only. See below and/or contact INTA for information on other thread types contact@intatech.com

 

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What are IOS threads?

IOS are metric threads.

 

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What is the difference between UN threads and Acme threads?

UN threads have the following features:

Angle of thread = 60 degrees (same as IOS)

Spacing between threads = pitch/8

Minor diameter = Major diameter - 2 x .65 x pitch

 

Acme threads have these features:

Angle of thread = 29 degrees

Spacing between threads = pitch/2

Minor diameter = Major diameter - 2 x pitch/2

 

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What does UN stand for?

Unified National.

 

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What is a knuckle thread?

Rounded crests.

Spacing between threads = pitch/2

Minor diameter = Major diameter - 2 x pitch/2

 

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What are square threads?

Thread angle = zero degrees

Spacing between threads = pitch/2

Minor diameter = Major diameter - 2 x pitch/2

Cut with a square profile

This type of thread has a stronger shoulder and is much more robust than a v-form thread.

Square threads are more expensive and more difficult to manufacture.

 

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How does one specify series for threads?

After the size (nominal in fraction form), a dash and TPI, next the designer identifies the series. Some common choices include:

UN

Acme

ISO

Square

Knuckle

Whitworth

Pipe

Trapezoidal

Buttress

 

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What is TPI?

Threads per inch.

 

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What are the series options?

Some common options are listed below:

UN

Acme

ISO

Square

Knuckle

Whitworth

Pipe

Trapezoidal

Buttress

 

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What type of threads does INTA offer?

See previous answer. The options contained in the list are offered by INTA.

 

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What are typical class of fit specifications?

C – coarse thread

F – fine thread

EF – extra-fine thread

 

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How does one indicate an external thread?

For ANSI (English) threads, after indicating the following:

General identification of fastener

Type of head

Classification of fastener

Nominal size in fractions

TPI

Series

Type of thread

Class of fit

 

Use the letter ‘A’ after class of fit designation (1, 2 or 3 – loose, average or tight) to indicate external threads.

 

For metric (ISO) threads, after indicating the following:

General identification of fastener and type of head or nut

Letter M – metric designation

Diameter (mm)

Thread pitch (mm)

Length (mm)

 

Use only one of the following:

4g – tight fit (external)

6g – medium fit (external)

8g – free fit (external)

 

For assistance, contact Blake Kneedler at INTA 408-748-9955 x113

 

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How do I specify the length of screw or bolt on a drawing?

See the previous answer for metric applications. For ANSI applications, follow the instructions in the previous answer and then place any qualifiers (optional) after the ‘A’ for LH (left hand threads) or double (for double threads). Finally, the length goes last, measured in inches.

 

Here are two examples:

Screw – round hd

M20 x 3.0 4g x 80

 

Screw – hex hd machine

1/8 – 24 UNF – 2A .20

 

The first example describes an 80mm long screw. The second example is for a 0.20 inch long screw.

 

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How does a designer specify left hand threads?

See previous answer.

 

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What about double threads?

See “How do I specify the length of screw or bolt on a drawing?”

 

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How does a designer specify internal threads?

For ANSI (English) threads, after indicating the following:

General identification of fastener

Type of head

Classification of fastener

Nominal size in fractions

TPI

Series

Type of thread

Class of fit

 

Use the letter ‘B’ after class of fit designation (1, 2 or 3 – loose, average or tight) to indicate internal threads.

 

For metric (ISO) threads, after indicating the following:

General identification of fastener and type of head or nut

Letter M – metric designation

Diameter (mm)

Thread pitch (mm)

 

Use only one of the following:

5H – tight fit (internal)

6H – medium fit (internal)

7H – free fit (internal)

 

For assistance, contact Blake Kneedler at INTA 408-748-9955 x113

 

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How many threads are added on in drilling for tapered tap?

Four threads are added on.

 

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How does one indicate the desired depth of thread (internal thread application)?

For ANSI applications, use the same procedure shown in “How does a designer specify internal threads?” then add a depth symbol (omit for thru holes) and the depth in inches.

 

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What is the lead of a screw?

The lead is the distance needed to advance in one revolution. For normal threads, the lead is equal to the pitch. For double threads the lead is 2 x pitch. For triple threads, the lead = 3 x pitch.

 

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How is the length of a screw determined?

The length is measured differently depending on the type of screw. If the screw has an angled head or a flat head designed to be countersunk then the length is measured from the top of the angled area to the bottom tip of the screw. Hex and round screws that are designed to have their heads extend above the material are measured from the bottom of the head. If counterbored, the height of the screw head is included in the specified length.

 

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How do you specify a metric thread?

For metric (ISO) threads, indicate the following:

General identification of thread

Letter M – metric designation

Diameter (mm)

Thread pitch (mm)

Length of thread (mm)

 

Use one of the following:

4g – tight fit (external)

6g – medium fit (external)

8g – free fit (external)

5H – tight fit (internal)

6H – medium fit (internal)

7H – free fit (internal)

 

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What about metric thread tolerances?

See previous answer. __g and __H are the thread tolerances.

 

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What is the thread angle for a Whitworth thread?

55 degrees.

 

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Interesting and Informational Links

http://www.americanmachinist.com

American Machinist Magazine

 

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Last revised: 04 DEC 2009

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